20 Line Wet Wipes Production Line with Automatic Docking Materials Function

The 20-Lane Wet Wipe Production Line is a high-speed system designed for mass production. It utilizes 20-lane synchronous processing and automatic material splicing to ensure a continuous supply of non-woven fabric, thereby minimizing downtime associated with roll changes and enhancing overall operational efficiency.

20-Lane Synchronous Processing and Automatic Material Splicing

This production line employs a 20-lane parallel structure; the non-woven fabric undergoes unwinding, folding, slitting, liquid application, and conveying before proceeding to the packaging stage. Compared to single-lane or low-lane equipment, the 20-lane configuration processes a greater volume of material within the same timeframe, making it ideal for the continuous production of large-count wet wipe packs (e.g., 80, 100, or 120 sheets).

A core feature of the equipment is the automatic material splicing function. As the active non-woven roll nears its end, the system automatically joins the new roll to the expiring one, eliminating the need for frequent roll changes. For wet wipe factories operating over long shifts, the value of this design extends beyond labor savings; it is crucial for minimizing equipment downtime, material waste, and production fluctuations caused by material replenishment.

Servo Control and Precision Liquid Application System

The 20-lane machine is equipped with a servo-driven control system that maintains stable synchronization across all processing stations, ensuring precision in folding dimensions, cutting positions, and product conveyance. For multi-lane equipment, stable synchronization is more critical than raw speed; significant deviation in any single lane could compromise downstream packaging and the consistency of the finished product.

The liquid application system ensures the uniform distribution of solution onto the non-woven fabric. Precise control of the application volume prevents leakage caused by excess liquid while avoiding insufficient saturation, which could negatively impact the user experience. In actual production, the application volume is adjusted based on factors such as non-woven fabric weight (GSM), product dimensions, liquid formulation, and packaging specifications, rather than relying on a fixed parameter.

Application Scenarios and Equipment Value

This 20-lane production line is suitable for manufacturing baby wipes, disinfecting wipes, general cleaning wipes, adult care wipes, and hospital-grade care products. It is particularly well-suited for OEM and ODM providers as well as large-scale wet wipe manufacturing enterprises.

In terms of equipment configuration, automatic material splicing, 20-lane parallel processing, and servo-controlled liquid application represent the key technical highlights of this production line. For high-output factories, equipment selection should not be based solely on theoretical capacity; factors such as roll-change time, material utilization, synchronization across stations, and long-term operational stability must also be considered, as these often directly determine actual daily output.

If you would like to learn more about the equipment configuration, production speed, applicable wipe specifications, and overall layout of the 20-line wet wipe production line, please feel free to contact us; we can design a solution tailored to your specific product requirements.