12-Lane Wet Wipes Production Line for 96 Wipes per Pack

This 96-wipe production line is an automated wet wipes machine integrating non-woven fabric unwinding, liquid dispensing, folding, cutting, and stacking. Through 12 simultaneous processing channels and 8 precise stacking cycles, it can organize 12 wipes cut in a single operation into a neat stack of 96 wipes per pack.

How does the 12-lane wet wipes machine achieve a stack of 96 wipes?

The core configuration of this wet wipes production line is the 12-lane multi-channel processing system. After unwinding, the non-woven fabric enters the folding and cutting process. Each cut simultaneously forms 12 wipes, allowing for more output within the same cutting cycle compared to a single-channel machine.

Subsequently, the machine counts and organizes the wipes through 8 stacking cycles. The calculation is:

12 wipes × 8 times = 96 wipes

That is, each complete stacking cycle produces a stack of 96 wipes. The servo drive system controls all motion mechanisms, ensuring the wipes maintain a relatively stable position during conveying, folding, and stacking, thus reducing issues such as quantity errors, uneven stacking, and missing wipes.

For production lines that need to connect to the downstream packaging machine, stable stacking dimensions and accurate wipe count control are particularly important.

Main Equipment and Control System of the Wet Wipes Production Line

The entire Wet Wipes Production Line starts with nonwoven fabric raw materials and sequentially completes unwinding, liquid addition, folding, cutting, and stacking.

The liquid addition system controls the amount of liquid added to the wipes; the folding mechanism determines the forming method of the wipes; the cutting mechanism cuts the continuous nonwoven fabric into specified sizes; and the stacking mechanism automatically arranges the wipes according to a set quantity.

The equipment uses a full servo drive + PLC control system. The servo system can provide precise speed and position control for key moving parts, while the PLC coordinates the operation, counting, and production parameters of each process. For continuous production, this control method reduces manual operation and facilitates adjustments to production parameters according to different wipe specifications.

Which wet wipe products are suitable for a 96-piece pack?

A 96-piece/pack configuration is suitable for products requiring larger packaging capacity, such as baby wipes, maternal and infant wipes, cleaning wipes, and daily care wipes. In actual production, specific equipment parameters need to be determined based on the non-woven fabric material, wipe size, folding method, and liquid formula.

For wet wipe manufacturers, selecting equipment should not only focus on the “high speed” indicator, but also on the number of channels, single-pass cutting output, stacking accuracy, liquid addition control, and compatibility with downstream packaging machines. The core value of a 12-channel × 8-stack 96-piece solution lies in the continuous automation of production, counting, and sorting processes.